Yarn Manufacturing Technology
Course type: Intermediate
Course Duration: 160 hours
Classes: 32 classes in 2 months
Course Objectives:
- This course is specially designed to provide technical knowledge and skills to cope with the requirement of Machine Operation of the Yarn Manufacturing Section of Textile Sector. The course will be implemented to ensure at least 80% of total contact hours on practical/hands on skills training or practice and 20% trade/ occupations related theory including OHS and soft modules.
- The course is designed to enable trainees to acquire a range of technical and vocational, practical, personal and organizational skills valued and utilized both within and beyond the workplace.
- The course is designed to meet the required competencies of the occupations needed in the labor market in and outside the country.
Course Outline
| Name of the Course |
Duration of Course |
Entry Qualification |
|
| Fundamental of Yarn Manufacturing | Total Duration = Two months/ 60 hrs 1. Generic Skills= 2 hrs 2. Occupation Specific knowledge(trade theory) =30 hrs 3. Occupation Specific Skills(practical/demonstration)= 128 hrs |
1. Three days per week
2 Two Hours 30 Minutes per day |
1. Age minimum = 18 yrs
2. Education = SSC (Fill up from Main Sheet) passed |
I.Requirement of Competencies for the Targeted Occupations in the Job market
- Fundamental knowledge on cotton fiber and yarn
- Primary knowledge on mathematics
II. Competency Level : Skilled Worker Level 4
III. Student Assessment Method
- Class Test( oral & practical based on achievement of competencies , once every 7 days)
- Monthly Test( oral & practical, once every 30 days)
- Final Test ( oral and practical based on achievement of competencies outlined for the course )
- Final Test to be conducted by Industry Assessors and institutional Trainers to assess the skills received during training
IV. IndustryAssessor Requirements
Assessor to conduct assessment must meet the following requirements
- Trainer (from other institution) or practitioner in the trade area at least for five(5) years
- Trainer(from other institution) or practitioner should be certified by BTEB/ISC/industry association (BTMA)
- One assessor can assess maximum 6 (six) Trainees a day
V. Certification System
- Certification will be done based on the assessment report from Industry Assessors and marks obtained from weekly, monthly and final test /assessment.
Time Distribution
|
Module No |
Job Focused Module |
Allocated Time(Contact Hours) |
||
|
Occupation Specific Knowledge (trade theory) in hrs |
Occupation Specific Skills(Practical) in hrs |
Total in hrs |
||
| 1. | Introduction to Yarn Manufacturing |
2 |
10 |
12 |
| 2. | Fiber Preparation |
4 |
15 |
19 |
| 3. | Spinning Preparation |
4 |
15 |
19 |
| 4 | Spinning and Finishing |
4 |
15 |
19 |
| 5 | Quality control |
4 |
15 |
19 |
| 6 | Maintenance |
6 |
15 |
21 |
| 7 | Utility |
2 |
15 |
17 |
| 8 | Man-made fiber spinning |
2 |
14 |
16 |
| 9 | Special yarn production |
4 |
14 |
18 |
|
Time allocation |
20% |
80% |
100% |
|
|
Weekly Assessment |
30 Mins |
30 Mins |
3.0 Hrs |
|
|
Monthly Assessment |
1 Hour |
1.5 Hour |
2.50 Hours |
|
|
Final Assessment |
1 Hour |
1.5 Hour |
2.50 Hours |
|
|
Total hrs |
160.00 Hours |
|||
Module 1: Introduction to Yarn Manufacturing
Total Duration: 12 Hrs
| Sl No | Unit Code | Unit of Competency (UoC)Title | UoC Level | Nominal Duration in hrs |
| Generic- Compulsory | ||||
| SIEP-YMT-001 | Apply OHS practices in the workplace |
30 min |
||
| SIEP-YMT-002 | Apply technical terms in the workplace |
30 min |
||
| Occupation Specific Knowledge(trade theory) –Compulsory | ||||
| SIEP-YMT-003 | Understanding the characteristics of fiber considered by a spinner |
30 mins |
||
| SIEP-YMT-004 | Understanding Yarn formation technology |
30 mins |
||
| Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
| SIEP-YMT-005 | Demonstration of various types of fiber and yarn |
5 hrs |
||
| SIEP-YMT-006 | Demonstration of process flow of spinning lab |
5 hrs |
||
Module 2: Fiber Preparation
Total Duration: 19 Hrs
| Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in hrs |
| Occupation Specific Knowledge(trade theory) –Compulsory | ||||
| SIEP-YMT-007 | Knowledge on of operations of machines of Blow room line |
1 hr |
||
| SIEP-YMT-008 | Knowledge on extraction of waste and other impurities of blow room line |
1 hr |
||
| SIEP-YMT-009 | Knowledge on carding machine |
1 hr |
||
| SIEP-YMT-010 | Knowledge on waste control of carding machine |
1 hr |
||
| Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
| SIEP-YMT-011 | Demonstration of blow room line |
5 hrs |
||
| SIEP-YMT-012 | Demonstration of controlling points of blow room |
5 hrs |
||
| SIEP-YMT-013 | Demonstration of carding machine operating |
2 hrs |
||
| SIEP-YMT-014 | Demonstration of waste control of carding machine |
3 hrs |
||
Module 3: Spinning Preparation
Total Duration: 19 Hrs
| Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in Hrs |
| Occupation Specific Knowledge( Trade theory) -Compulsory | ||||
| SIEP-YMT-016 | Knowledge on Draw frame |
1 hr |
||
| SIEP-YMT-017 | Knowledge on Lap-former |
1 hr |
||
| SIEP-YMT-018 | Knowledge on Comber |
1 hr |
||
| SIEP-YMT-019 | Knowledge on Speed Frame |
1 hr |
||
| Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
| SIEP-YMT-020 | Demonstration of operating draw frame |
5 hrs |
||
| SIEP-YMT-021 | Demonstration of operating Lap-former |
5 hrs |
||
| SIEP-YMT-022 | Demonstration of operating Comber |
3 hrs |
||
| SIEP-YMT-023 | Demonstration of operating Speed Frame |
2 hrs |
||
Module 4: Spinning and Finishing
Total Duration: 19 Hrs
| Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in Hrs |
| Occupation Specific Knowledge(trade theory)-Compulsory | ||||
| SIEP-YMT-024 | Knowledge on Ring Frame |
1 hr |
||
| SIEP-YMT-025 | Knowledge on Cone Winding machine |
1 hr |
||
| SIEP-YMT-026 | Knowledge on New spinning processes |
1 hr |
||
| Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
| SIEP-YMT-027 | Demonstration of operating Ring Frame |
5 hrs |
||
| SIEP-YMT-028 | Demonstration of operating Cone Winding Machine |
5 hrs |
||
| SIEP-YMT-029 | Skills on operating Rotor Spinning Machine |
5 hrs |
||
Module 5: Quality control
Total Duration: 19 Hrs
| Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in hrs |
| Occupation Specific Knowledge(trade theory) –Compulsory | ||||
| SIEP-YMT-030 | Understanding measuring units |
2 hrs |
||
| SIEP-YMT-031 | Knowledge on material quality contol |
2 hrs |
||
| Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
| SIEP-YMT-032 | Skills on fiber testing machines |
10 hrs |
||
| SIEP-YMT-033 | Skills on yarn testing machines |
5 hrs |
||
Module 6: Maintenance
Total Duration: 15 Hrs
| Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in hrs |
| Occupation Specific Knowledge(trade theory) –Compulsory | ||||
| SIEP-YMT-034 | Knowledge on Blow Room Maintenance |
1 hr |
||
| SIEP-YMT-035 | Knowledge on Carding machine Maintenance |
1hr |
||
| SIEP-YMT-036 | Knowledge on Draw frame Maintenance |
1hr |
||
| SIEP-YMT-037 | Knowledge on Lap former and comber Maintenance |
1hr |
||
| SIEP-YMT-038 | Knowledge on Speed frame Maintenance |
1hr |
||
| SIEP-YMT-039 | Knowledge on Ring frame Maintenance |
1hr |
||
| Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
| SIEP-YMT-040 | Skills on schedule and preventive maintenance of Blow Room |
5 hrs |
||
| SIEP-YMT-041 | Skills on schedule and preventive maintenance of carding machine |
4 hrs |
||
| SIEP-YMT-042 | Skills on schedule and preventive maintenance of Draw Frame |
1.5 hr |
||
| SIEP-YMT-043 | Skills on schedule and preventive maintenance of Lap Former and comber |
1.5 hr |
||
| SIEP-YMT-044 | Skills on schedule and preventive maintenance of Speed Frame |
1.5 hr |
||
| SIEP-YMT-045 | Skills on schedule and preventive maintenance Ring Frame |
1.5 hr |
||
Module 7: Utility
Total Duration: 17 Hrs
| Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in hrs |
| Occupation Specific Knowledge(trade theory) –Compulsory | ||||
| SIEP-YMT-046 | Knowledge on A/C plant, Boiler, Chiller and Generator |
2 hrs |
||
| Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
| SIEP-YMT-047 | Skills on utilities of a spinning mill |
15 hrs |
||
Module 8: Man-Made fiber spinning
Total Duration: 16 Hrs
| Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in hrs |
| Occupation Specific Knowledge(trade theory) –Compulsory | ||||
| SIEP-YMT-048 | Knowledge on regenerated and synthetic fiber processing |
2 hrs |
||
| Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
| SIEP-YMT-049 | Skills on manmade fiber processing in spinning mill |
14 hrs |
||
Module 9: Special yarn production
Total Duration: 18 Hrs
| Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in hrs |
| Occupation Specific Knowledge(trade theory) –Compulsory | ||||
| SIEP-YMT-050 | Knowledge on core spun, slub, milange and texturized yarn |
4 hrs |
||
| Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
| SIEP-YMT-051 | Demonstration of lycra core spun and slub yarn production in ring frame |
14 hrs |
||