Weaving Technology
Course type: Intermediate
Course Duration: 160 hours
Classes: 32 classes in 2 months
Course Objectives:
- This course is specially designed to provide technical knowledge and skills to cope with the requirement of weaving technology and weaving machine operation. The course will be implemented to ensure at least 80% of total contact hours on practical/hands on skills training or practice and 20% trade/ occupations related theory including OHS and soft modules.
- The course is designed to enable trainees to acquire a range of technical and vocational, practical, personal and organizational skills valued and utilized both within and beyond the workplace.
- The course is designed to meet the required competencies of the occupations needed in the labor market in and outside the country.
Course Outline
| Name of the Course |
Duration of Course |
Entry Qualification |
|
| Weaving Technology | Total Duration = Two months/160 hrs 1. Generic Skills= 2 hrs 2. Occupation Specific knowledge(trade theory) =30 hrs 3. Occupation Specific Skills(practical/demonstration)= 128 hrs |
1. Age minimum = 18 yrs
2. Education = SSC (Fill up from Main Sheet) passed |
|
I.Requirement of Competencies for the Targeted Occupations in the Job market
- Primary Knowledge on woven fabric
- Knowledge on weaving technology
- Knowledge on weaving machine
II. Competency Level : Skilled Worker Level 4
III. Student Assessment Method
- Class Test( oral & practical based on achievement of competencies , once every 7 days)
- Monthly Test( oral & practical, once every 30 days)
- Final Test ( oral and practical based on achievement of competencies outlined for the course )
- Final Test to be conducted by Industry Assessors and institutional Trainers to assess the skills received during training
IV. IndustryAssessor Requirements
Assessor to conduct assessment must meet the following requirements
- Trainer (from other institution) or practitioner in the trade area at least for five(5) years
- Trainer(from other institution) or practitioner should be certified by BTEB/ISC/industry association (BTMA)
- One assessor can assess maximum 6 (six) Trainees a day
V. Certification System
- Certification will be done based on the assessment report from Industry Assessors and marks obtained from weekly, monthly and final test /assessment.
Time Distribution
|
Module No |
Job Focused Module |
Allocated Time(Contact Hours) |
||
|
Occupation Specific Knowledge (trade theory) in hrs |
Occupation Specific Skills(Practical) in hrs |
Total in hrs |
||
| 1. | Basic knowledge on weaving technology |
4 |
20 |
24 |
| 2. | Shedding motions |
10 |
28 |
38 |
| 3. | Picking motions |
4 |
20 |
24 |
| 4 | Beating motion & Tertiary motions |
4 |
20 |
24 |
| 5 | Weaving accessories |
4 |
20 |
24 |
| 6 | Weaving calculations |
6 |
20 |
26 |
|
Time allocation |
20% |
80% |
100% |
|
|
Weekly Assessment |
30 Mins |
30 Mins |
3.0 Hrs |
|
|
Monthly Assessment |
1 Hour |
1.5 Hour |
2.50 Hours |
|
|
Final Assessment |
1 Hour |
1.5 Hour |
2.50 Hours |
|
|
Total hrs |
160.00 Hours |
|||
Module 1: Basic knowledge on weaving technology
Total Duration: 24.0 Hrs
| Sl No | Unit Code | Unit of Competency (UoC)Title | UoC Level | Nominal Duration in hrs | |||
| Generic- Compulsory | |||||||
| SIEP-BWT-001 | basic mathematical Concepts Use | 15 mins | |||||
| SIEP-BWT-002 | Apply OHS practices in the workplace | 15 mins | |||||
| SIEP-BWT-003 | Use English in workplace | 15 mins | |||||
| SIEP-BWT-004 | Present and apply workplace information | 15 mins | |||||
| SIEP-BWT-005 | Apply technical terms in the workplace | 15 mins | |||||
| SIEP-BWT-006 | General idea utility | 15 mins | |||||
| Occupation Specific Knowledge(trade theory) -Compulsory | |||||||
| SIEP-BWT-007 |
Understanding weaving Process flow chart of weaving with emphasis on drawing and denting |
1 hr | |||||
| SIEP-BWT-008 |
Concepts on Motions of weaving |
1 hr | |||||
| SIEP-BWT-009 |
Knowledge on Pre winders and Beam components |
30 mins | |||||
| Occupation Specific Skills(practical/demonstration)- Compulsory |
Motions of loom |
Primary, secondary and tertiary motions. |
|||||
| SIEP-BWT-010 |
Practical observation of total weaving process |
5 hrs | |||||
| SIEP-BWT-011 |
Physical observation to pre winder |
5 hrs | |||||
| SIEP-BWT-012 |
Skill on identifying different part of beam |
5 hrs | |||||
| SIEP-BWT-013 | Physical observation on different motions of loom | 5 hrs | |||||
Module 2: shedding motion
Total Duration: 38 Hrs
| Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in hrs |
| Generic Compulsory | ||||
| SIEP-BWT-013 | Apply OHS practices in the workplace | 20 mins | ||
| SIEP-BWT-014 | Precaution taken at loom operation | 20 mins | ||
| SIEP-BWT-015 | Familiarizing different accidents in weaving shed | 20 mins | ||
| Occupation Specific Knowledge(trade theory) –Compulsory | ||||
| SIEP-BWT-016 |
Understanding Shedding motion, mechanism and sheds |
30 mins | ||
| SIEP-BWT-017 |
Understanding Dobby shedding mechanism- all types of dobby shedding including electronic rotary dobby |
4 hrs | ||
| SIEP-BWT-018 |
Understanding Tappet shedding |
3 hrs | ||
| SIEP-BWT-019 |
Understanding Jacquard shedding |
2 hrs | ||
| Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
| SIEP-BWT-020 |
Physical observation on Different shedding motions |
5 hrs | ||
| SIEP-BWT-021 |
Physical observation Dobby shedding |
5 hrs | ||
| SIEP-BWT-022 |
Physical observation Tappet shedding |
5 hrs | ||
| SIEP-BWT-023 |
Physical observation Jacquard shedding |
5 hrs | ||
| SIEP-BWT-024 |
Physical observation Electronic rotary dobby |
4 hrs | ||
| SIEP-BWT-025 |
Physical observation Multiphase shedding |
4 hrs | ||
Module 3: Picking motions
Total Duration: 24 Hrs
| Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in Hrs |
| Occupation Specific Knowledge( Trade theory) -Compulsory | ||||
| SIEP-BWT-026 | Conventional picking system | 30 mins | ||
| SIEP-BWT-027 | Air jet picking | 1 hr | ||
| SIEP-BWT-028 | Rapier picking | 1 hr | ||
| SIEP-BWT-029 | Projectile picking | 1 hr | ||
| SIEP-BWT-030 | Water jet picking | 30 mins | ||
| Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
| SIEP-BWT-031 | Physical demonstration on conventional picking system | 10 hrs | ||
| SIEP-BWT-032 | Physical demonstration on airjet picking system | 5 hrs | ||
| SIEP-BWT-033 | Physical demonstration on projectile system | 5 hrs | ||
Module 4: Beating motion & Tertiary motions
Total Duration: 24 Hrs
| Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in Hrs |
| Occupation Specific Knowledge(trade theory)-Compulsory | ||||
| SIEP-BWT-034 | Understanding Various beating mechanism | 1 hr | ||
| SIEP-BWT-035 | Understanding Cam beat up & crank beat up details | 2 hrs | ||
| SIEP-BWT-036 | Knowledge on various tertiary motion | 1 hr | ||
| Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
| SIEP-BWT-037 | Demonstration on beating system in conventional loom | 6 hrs | ||
| SIEP-BWT-038 | Demonstration on beating system in modern loom | 7 hrs | ||
| SIEP-BWT-039 | Physical observation on different tertiary motions in modern loom | 7 hrs | ||
Module 5: weaving accessories and fabric faults
Total Duration: 24 Hrs
| Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in hrs |
| Occupation Specific Knowledge(trade theory) -Compulsory | ||||
| SIEP-BWT-040 | Knowledge on heald frame, reed, dropwire, temple etc. | 2 hrs | ||
| SIEP-BWT-041 | Understanding Various selvedges and their use | 1 hr | ||
| SIEP-BWT-042 | Knowledge on Fabric faults | 1 hr | ||
| Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
| SIEP-BWT-043 | Physical demonstration on different accessories of weaving | 6 hrs | ||
| SIEP-BWT-044 | Practical observation on different types of selvedge and their formation | 7 hrs | ||
| SIEP-BWT-045 | Skill on identifying different types of fabric faults | 7 hrs | ||
Module 6: weaving calculations and waste
Total Duration: 26 Hrs
| Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration |
| Occupation Specific Knowledge(trade theory)-Compulsory | ||||
| SIEP-BWT-046 | Warp and weft consumption calculation | 1.5 hrs | ||
| SIEP-BWT-047 | Production and efficiency calculations | 1 hr | ||
| SIEP-BWT-048 | Reed count, heald count, EPI, PPI calculation | 1 hr | ||
| SIEP-BWT-049 | Knowledge on different waste area | 30 mins | ||
| Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
| SIEP-BWT-050 | Calculating yarn consumption of a real fabric construction | 5 hrs | ||
| SIEP-BWT-051 | Production and efficiency calculation of a running loom | 5 hrs | ||
| SIEP-BWT-052 | Reed and heald, EPI,PPI calculation of a running loom | 5 hrs | ||
| SIEP-BWT-053 | Determination of different waste area of a loom | 5 hrs | ||