Weaving Fundamentals

Course type: Basic
Course Duration: 80 hours
Classes: 16 classes in 1 month
Course Objectives:
- This course is specially designed to provide technical knowledge and skills to cope with the requirement of primary knowledge on woven fabric, different woven fabric structure and their designing, weaving process and machines. The course will be implemented to ensure at least 80% of total contact hours on practical/hands on skills training or practice and 20% trade/ occupations related theory including OHS and soft modules;
- The course is designed to enable trainees to acquire a range of technical and vocational, practical, personal and organizational skills valued and utilized both within and beyond the workplace;
- The course is designed to meet the required competencies of the occupations needed in the labor market in and outside the country,
Course Outline
Name of the Course |
Duration of Course |
Entry Qualification |
|
Weaving Technology | Total Duration = 80 hrs 1. Generic Skills= 2 hrs 2. Occupation Specific knowledge(trade theory) =14 hrs 3. Occupation Specific Skills(practical/demonstration)= 64 hrs |
1. Age minimum = 18 yrs
2. Education = SSC (Fill up from Main Sheet) passed |
I.Requirement of Competencies for the Targeted Occupations in the Job market
- Primary Knowledge on woven fabric.
- Knowledge on weaving fabric process.
- Knowledge on weaving machines and mechanism.
II. Competency Level : Basic Skilled Worker Level 1
III. Student Assessment Method
- Class Test( oral & practical based on achievement of competencies , once every 7 days)
- Monthly Test( oral & practical, once every 30 days)
- Final Test ( oral and practical based on achievement of competencies outlined for the course )
- Final Test to be conducted by Industry Assessors and institutional Trainers to assess the skills received during training
IV. IndustryAssessor Requirements
Assessor to conduct assessment must meet the following requirements
- Trainer (from other institution) or practitioner in the trade area at least for five(5) years
- Trainer(from other institution) or practitioner should be certified by BTEB/ISC/industry association (BTMA)
- One assessor can assess maximum 6 (six) Trainees a day
V. Certification System
- Certification will be done based on the assessment report from Industry Assessors and marks obtained from weekly, monthly and final test /assessment.
Time Distribution
Module No |
Job Focused Module |
Allocated Time(Contact Hours) |
||
Occupation Specific Knowledge (trade theory) in hrs |
Occupation Specific Skills(Practical) in hrs |
Total in hrs |
||
1. | Introduction to woven fabric and quality controls |
4 |
16 |
20 |
2. | Weaving manufacturing process |
6 |
24 |
30 |
3. | Weaving machines and mechanism |
8 |
22 |
30 |
Time allocation |
20% |
80% |
100% |
|
Weekly Assessment |
30 Mins |
30 Mins |
3.0 Hrs |
|
Monthly Assessment |
1 Hour |
1.5 Hour |
2.50 Hours |
|
Final Assessment |
1 Hour |
1.5 Hour |
2.50 Hours |
|
Total hrs |
80 |
|||
Module 1: Introduction to woven fabrics and quality control.
Total Duration: 20.0 Hrs
Sl No | Unit Code | Unit of Competency (UoC)Title | UoC Level | Nominal Duration in hrs |
Generic- Compulsory | ||||
SIEP-BWS-001 | Apply OHS practices in the workplace | Level 1 | 30 mins | |
SIEP-BWS-002 | Apply technical terms in the workplace | Level 1 | 15 mins | |
SIEP-BWS-003 | General idea utility | Level 1 | 15 mins | |
Occupation Specific Knowledge(trade theory) -Compulsory | ||||
SIEP-BWS-004 |
Knowledge on types of woven fabrics. |
Level 1 | 1 hr | |
SIEP-BWS-005 |
Knowledge on details description of various woven structure |
Level 1 | 1 hr | |
SIEP-BWS-006 |
Quality control in woven fabric. |
Level 1 | 1 hr | |
Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
SIEP-BWS-007 | Demonstration of different types of woven fabric and their identification | Level 1 | 4.0 hrs | |
SIEP-BWS-008 | Demonstration on woven fabric construction | Level 1 | 6.0 hrs | |
SIEP-BWS-009 | Demonstration on different woven fabric faults | Level 1 | 6.0 hrs | |
Module 2: weaving manufacturing process
Total Duration: 30 Hrs
Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in hrs |
Generic Compulsory | ||||
SIEP-BWS-010 | Apply OHS practices in the workplace | Level 1 | 30 mins | |
SIEP-BWS-011 | Precaution at machine operation | Level 1 | 30 mins | |
SIEP-BWS-012 | Introduction to different accidents in weaving shed | Level 1 | 30 mins | |
Occupation Specific Knowledge(trade theory) -Compulsory | ||||
SIEP-BWS-013 |
Understanding winding process |
Level 1 | 1:30 hr | |
SIEP-BWS-014 |
Knowledge on warping machines and process. |
Level 1 | 1:30 hr | |
SIEP-BWS-015 |
Knowledge on sizing machines and process |
Level 1 | 1:30 hr | |
Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
SIEP-BWS-016 | Demonstration on winding process. | Level 1 | 8 hrs | |
SIEP-BWS-017 | Demonstration on warping process. | Level 1 | 8 hrs | |
SIEP-BWS-018 | Demonstration on sizing process. | Level 1 | 8 hrs | |
Module 3: weaving machines and mechanism
Total Duration: 30 Hrs
Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in Hrs |
Occupation Specific Knowledge( Trade theory) -Compulsory | ||||
SIEP-BWS-019 | Knowledge on different weaving machines components | Level 1 | 2 hrs | |
SIEP-BWS-020 | Knowledge on different types of shedding and beating mechanism. | Level 1 | 2 hrs | |
SIEP-BWS-021 | Knowledge on various differences among picking mechanism. | Level 1 | 2 hrs | |
Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
SIEP-BWS-022 | Demonstration of various weaving machines | Level 1 | 8 hrs | |
SIEP-BWS-023 | Demonstration of mechanisms of shuttle loom and air jet loom. | Level 1 | 8 hrs | |
SIEP-BWS-024 | Demonstration on rapier and projectile loom. | Level 1 | 8 hrs | |
Quality Control in Spinning
Course Structure and Requirements
Course Title: Quality Control in Spinning
Course Objectives:
- This course is specially designed to provide technical knowledge and skills to cope with the requirement of Quality Control Associated with the Spinning Process of Textile Sector. The course will be implemented to ensure at least 80% of total contact hours on practical/hands on skills training or practice and 20% trade/ occupations related theory including OHS and soft modules;
- The course is designed to enable trainees to acquire a range of technical and vocational, practical, personal and organizational skills valued and utilized both within and beyond the workplace;
- The course is designed to meet the required competencies of the occupations needed in the labor market in and outside the country;
Course Outline
Name of the Course |
Duration of Course |
Entry Qualification |
|
Quality Control in Spinning |
Total Duration = One months/ 80 hrs 1. Generic Skills= 2 hrs 2. Occupation Specific knowledge(trade theory) =14 hrs 3. Occupation Specific Skills(practical/demonstration)= 64 hrs |
1. Age minimum = 18 yrs
2. Education = SSC (Fill up from Main Sheet) passed |
I. Requirement of Competencies for the Targeted Occupations in the Job market
- Primary Knowledge on Spinning Process
- Knowledge on Cotton Properties
- Knowledge on Quality Parameters Spinning
II. Competency Level: Medium-Skilled Worker Level 2
III. Student Assessment Method
- Class Test( oral & practical based on achievement of competencies , once every 7 days)
- Monthly Test( oral & practical, once every 30 days)
- Final Test ( oral and practical based on achievement of competencies outlined for the course )
- Final Test to be conducted by Industry Assessors and institutional Trainers to assess the skills received during training
IV. Industry Assessor Requirements,
Assessor to conduct assessment must meet the following requirements
- Trainer (from other institution) or practitioner in the trade area at least for five(5) years
- Trainer(from other institution) or practitioner should be certified by BTEB/ISC/industry association (BTMA)
- One assessor can assess maximum 6 (six) Trainees a day
V. Certification System
- Certification will be done based on the assessment report from Industry Assessors and marks obtained from weekly, monthly and final test /assessment.
Time Distribution
Module No |
Job Focused Module |
Allocated Time(Contact Hours) |
||
Occupation Specific Knowledge (trade theory) in hrs |
Occupation Specific Skills(Practical) in hrs |
Total in hrs |
||
1. | Introduction and Importance of Quality Control in Spinning |
2 |
10 |
12 |
2. | Quality of Cotton Fibre |
4 |
15 |
19 |
3. | Yarn Properties and Quality |
4 |
15 |
19 |
4 | Yarn Numbering System |
4 |
12 |
16 |
5 | Modern Yarn Quality Testing Equipment |
2 |
12 |
14 |
Time allocation |
20% |
80% |
100% |
|
Weekly Assessment |
30 Min |
30 Min |
4.0 Hr |
|
Final Assessment |
1 Hour |
1.5 Hour |
2.50 Hour |
|
Total hrs |
80:00 Hours |
Module 1: Introduction and Importance of Quality Control in Spinning
Total Duration: 12.0 Hrs
Sl No | Unit Code | Unit of Competency (UoC)Title | UoC Level | Nominal Duration in hrs |
Generic- Compulsory | ||||
SIEP-QCS-001 | Idea on OHS practice in Spinning Floor | Level 2 | 15 min | |
SIEP-QCS-002 | Acquaintance with Technical Terms used in Spinning | Level 2 | 15 min | |
Occupation Specific Knowledge(trade theory) –Compulsory | ||||
SIEP-QCS-003 | General Knowledge on Spinning Process and Associated Quality Aspects | Level 2 | 45 min | |
SIEP-QCS-004 | Idea on Importance of Quality Control in Spinning | Level 2 | 45 min | |
Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
SIEP-QCS-005 | General Idea on Spinning Machines | Level 2 | 10 hr |
Module 2: Quality of Cotton Fibre
Total Duration: 19.0 Hrs
Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in hrs |
Occupation Specific Knowledge(trade theory) –Compulsory | ||||
SIEP-QCS-006 | Knowledge on Connection between Fibre Quality and Yarn Quality | Level 2 | 60 min | |
SIEP-QCS-007 | Idea on Fineness Properties of Cotton | Level 2 | 2 hr | |
SIEP-QCS-008 | Neps and Trash | Level 2 | 60 min | |
Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
SIEP-QCS-009 | Skills of Identifying Cotton Quality | Level 2 | 10 hr | |
SIEP-QCS-010 | Skills of Controlling Moisture | Level 2 | 5 hr |
Module 3: Yarn Properties and Quality
Total Duration: 19.0 Hrs
Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in Hrs |
Occupation Specific Knowledge( Trade theory) –Compulsory | ||||
SIEP-QCS-011 | Idea on Evenness of Yarn | Level 2 | 2 hr | |
SIEP-QCS-012 | Idea on Strength of yarn | Level 2 | 2hr | |
Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
SIEP-QCS-013 | Working with the Yarn Evenness Testing Machines | Level 2 | 10 hr | |
SIEP-QCS-014 | Skills of using the Lea Strength Tester | Level 2 | 5 hr |
Module 4: Yarn Numbering System
Total Duration: 16.0 Hrs
Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in Hrs |
Occupation Specific Knowledge(trade theory)-Compulsory | ||||
SIEP-QCS-015 | Idea on Direct and In-direct yarn Numbering Systems | Level 2 | 4 hr | |
Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
SIEP-QCS-016 | Skills of Using Count Measuring Tools | Level 2 | 6 hr | |
SIEP-QCS-017 | Skills to Determine Count Strength Product (CSP) | Level 2 | 6 hr |
Module 5: Modern Yarn Quality Testing Equipment
Total Duration: 14.0 Hrs,
Sl No | Unit Code |
Unit of Competency (UoC)Title |
UoC Level | Nominal Duration in hrs |
Occupation Specific Knowledge(trade theory) –Compulsory | ||||
SIEP-QCS-018 | General Overview of Uster Evenness Tester | Level 2 | 1 hr | |
SIEP-QCS-019 | Idea on AFIS machine | Level 2 | 1 hr | |
Occupation Specific Skills(practical/demonstration)- Compulsory | ||||
SIEP-QCS-020 | Working with USTER-4 | Level 2 | 6 hr | |
SIEP-QCS-021 | Skills to use AFIS machine | Level 2 | 6 hr |
List of Jobs to Achieve UoC
Name of the Job to Achieve UoC |
Time Allocated for each Job |
Time of implementation |
1. Getting Acquaintance with the Spinning Process and associated Quality Terms | 4.5 hrs | 1st week |
2. Fiber Quality, Fineness and Maturity Properties | 4.0 hrs | 2nd week |
3. Idea and Skills to Control Moisture | 1.5 hrs | 2nd week |
4. Evenness and Strength of Yarn | 5.0 hrs | 3rd week |
5. Yarn Numbering System: Yarn Counts | 3.0 hrs | 3rd week |
6. Working with Modern Yarn Quality Testing Machines | 5.0 hrs | 4th week |